Molasses Addition System For Animal Feed Precise Spray System for Poultry Feed , Fish Feed and Livestock Nutrition

Product Overview

This molasses addition system is designed for precise molasses dosing into mixers or pellet mills during feed production. It is widely applicable in poultry, livestock, and ruminant feed to enhance palatability and nutritional value. The system features a high degree of automation, ease of operation, and is suitable for continuous production in modern feed mills.

System Features

• Automated control with continuously adjustable dosing ratio and high accuracy (≤2%)

• Automatic temperature control to ensure optimal molasses fluidity

• Automatic liquid level control for stable and continuous supply

• Equipped with a filtration system for easy maintenance

• Supports both manual and automatic operation modes to meet various production needs

Key Technical Parameters

• Dosing range: 100 kg/h – 2250 kg/h (adjustable)

• Power configuration: 5.5 kW + 5.5 kW + 0.75 kW

• Molasses storage tank capacity: approx. 3 cubic meters

• Suitable media: Molasses and other viscous liquids

System Components

The system mainly consists of the following parts:

1. Steam-Water Heat Exchange Tank: Heats water medium, maintaining temperature below 80°C via temperature control

2. Molasses Storage Tank: Built-in heating coil to control molasses temperature below 40°C, equipped with level control and filtration

3. Pipeline System: Includes pumps, valves, flow meters, etc., ensuring stable conveyance

4. Electrical Control System: Uses PLC and HMI for PID automatic control and parameter setting

Control Functions

• Automatic temperature control (water and molasses)

• Automatic liquid level control for continuous supply

• PID automatic adjustment of molasses dosing with high precision

• Supports manual single-device operation and fault alarm functions

Application Scenarios

• Molasses dosing process in feed mills

• Production lines requiring continuous and precise dosing of viscous liquids

• Compatible with molasses mixers or pellet mills

Installation & Maintenance Recommendations

• Recommended distance between molasses storage tank and mixing equipment: within 5 meters

• Pipelines should be insulated and sealed properly

• Regularly clean filters and storage tanks, and check for system leaks

• System should be cleaned after long-term shutdown to prevent clogging and corrosion

Packaging & Transportation

The system is packaged in separate parts. Key components (such as level gauges and heaters) should be detached before transport to avoid damage. For long-term storage, place in a dry, ventilated area, and apply anti-rust treatment to exposed metal surfaces.

Included Documentation

User manual, certificate of compliance, packing list, etc., to ensure smooth installation and commissioning.