10T/H 15T/H High Capacity Poultry Feed Production Line / Poultry Feed Plant /Poultry Processing Equipment Turnkey Solution

Table of Contents

1. Introduction to Poultry & livestock feed production line

2. Processing Technology Overview

3. EXISTING PROJECT AND INSTALLATION

4. Q&A

PART 1 Introduction to Poultry & livestock feed production line.

           Professional Feed Processing Equipment Enables Customizable Poultry (Chickens/Ducks), Swine, and Ruminant (Cattle/Sheep/Goats) Feed Production to Meet Diverse Farming Demands.

PART 2 Processing Technology Overview

            Modern poultry feed manufacturing integrates modular systems for grinding, mixing, thermal conditioning,pelleting, and packaging. Precision-controlled workflows ensure customized nutrition profiles  (starter/grower/layer) while maintaining >98% formula accuracy.

Our ISO-certified lines achieve 1-20t/h throughput with <3% energy variance, delivering GMP+ compliant feed for broilers, layers, and waterfowl operations.

• • Raw Material Intake (automated impurity removal)
  • Micro-grinding (≤2mm particle uniformity)
  • Batch Mixing (3D motion blending ±0.5% CV)
  • Steam Conditioning (85°C/15sec pathogen control)
  • Ring-die Pelleting (Φ2-8mm durable pellets)
  • Cooling & Coating (≤12% moisture stabilization) 

 The livestock and poultry feed processing process usually include five section as follow:

    01 Raw material receiving and cleaning section

    The feeding system adopts a rear-flip hydraulic tipping plate for unloading, which helps reduce the construction cost of the unloading shed and lowers labor costs during unloading. Additionally, the hydraulic cylinders of the tipping plate have a short stroke, resulting in a lower failure rate and easy maintenance.

    For the cleaning system, it is recommended to use both a vibrating screen and a drum sieve for dual cleaning. Additionally, a dehulling and dust removal separation tower can be added to effectively ensure the cleanliness of the raw grain.

02 Grinding section

  The grinding section is a key section in the production of feed mills, which belongs to the area of high energy consumption, high noise and high dust;

03 Batching and mixing section

    The system adopts single-scale batching, ensuring high-speed batching with high accuracy. The discharge of the weighing hopper is controlled by an airflow balancing pipe, a non-powered pulse system, and double gates, effectively eliminating the impact of airflow on the batching scale.

     The mixer is driven by a hard-tooth surface reducer, ensuring smooth transmission with low energy consumption. The mixer body is equipped with an inspection port for easy cleaning and maintenance.

     A dual-layer scraper system is used below the mixer to effectively prevent material blockage. A pulse dust collector is installed on the scraper conveyor, allowing strong airflow to be released during mixer discharge. This prevents airflow backflow from affecting batching accuracy and eliminates dust leakage.

04 Granulation and cooling section

     After batching and mixing, materials are conveyed by elevator to dual pre-granulation silos (40m³ each). Serworld's integrated system coordinates feeder, conditioner, retention unit, and pellet mill through gate-linked control, ensuring efficient pellet feed production.

05 Packaging section

    This process section features dual finished product silos (40m³ capacity each). Pelletized output undergoes cooling in the cooler and crushing, then is elevated to Serworld's patented intelligent screener for effective removal of oversized impurities and powder residues. The processed material enters silos for secondary screening and dust removal, ultimately reaching the packaging scale for standardized bagging.

PART 3  EXISTING PROJECT AND INSTALLATION

3.1 Poultry Feed Turnkey Solutions Overview

Integrated poultry feed plants combine process engineering and smart automation across six core modules:

• Raw Material Reception (Magnetic/gravimetric cleaning)
• Precision Grinding (Hammer mill + particle analyzer)
• Batch Weighing (±0.1% formulation accuracy)
• Conditioning-Pelleting (Dual-shaft mixer + ring die press)
• Cooling-Screening (Counterflow cooler + vibration sifter)
• Packaging (Robot palletizing + traceability coding)

Our turnkey systems achieve 98% process automation with <2.5 kWh/t energy intensity, configured for 1-30 TPH outputs. Certified for ASABE EP381.1 standards.

Turnkey Projects (Partial)

100,000 ton Poultry Feed per year

150,000 ton Poultry Feed per year

200,000 ton Poultry Feed per year

3.2 Installation

Operational excellence begins with precision installation. Our global engineering team implements turnkey poultry feed systems through 3-phase commissioning:

• Foundation Layout (Laser-aligned equipment positioning)
• Modular Assembly (Pre-tested process skids)
• Smart Calibration (IoT sensor network activation)

  Installation Visual demonstrates:

• 30% faster deployment vs. conventional methods
• Energy-optimized cable routing (CE compliant)
• Ergonomic maintenance access design
• 
  

3.3 Installation Site Diagram Of The Project

PART 4-FAQ

Q1. Services offered?

A1.Turnkey solutions including plant planning, equipment supply, installation, and commissioning.

Q2. Installation process?

A2.Detailed installation drawings + on-site engineer guidance.

Q3. Delivery time?

A3.90-120 days (project-dependent).

Q4. Competitive edge?

A4.Advanced equipment, 30+ years of expertise, and smart manufacturing capabilities.

Q5. Packaging standards?

A5.Steel pallets or export-grade wooden crates.

Q6. Buyer preparations?

A6.Civil works, utilities (water, electricity, gas), and site readiness.

Q7. Additional equipment needed?

A7.Transformer, weighbridge, boiler, air compressor, oil tanks, forklifts, etc.